Project

GATE Terminal Maasvlakte

Shop preservation, on-site blasting and preservation work, and PFP coating systems

Project details

Client

ENVI (VINCI Group)

Location

GATE Terminal Maasvlakte – Rotterdam

Sector

LNG / Energy infrastructure

Fulfillment

MOBILE SERVICES

Project description

For ENVI (VINCI Group), NL Protect carried out the blasting and preservation work for the new construction of an LNG storage tank at the Gate Terminal on the Maasvlakte.

The new LNG storage tank is one of the largest industrial storage tanks in Europe and has a diameter of approximately 86 meters, a height of about 40 meters to the concrete outer wall, and a total height of approximately 55 meters to the dome roof. With a storage capacity of 180,000 m³ of LNG, this tank forms an important part of the expansion of the LNG infrastructure at Maasvlakte.

Within this project, NL Protect handled both the work in its own blasting and coating shop and the on-site preservation work. In our workshop, the steel structures were blasted and treated with the prescribed preservation systems. After assembly at the project location, our mobile unit carried out extensive on-site blasting and preservation work, including repairing assembly damage, localized blasting of steel structures, and the application and finishing of preservation systems.

An important part of the project was the pipe racks, which are equipped with a Passive Fire Protection (PFP) coating system. These components were first blasted and preserved in our workshop. Subsequently, the PFP coating was applied, after which the structures were transported to the Maasvlakte. After assembly, our on-site team finished all connections, damage, and mounting points to ensure that the complete coating system fully met the project specifications.

Activities

  • Blasting of steel structures in the blasting and coating shop
  • Application of industrial preservation systems
  • Pretreatment of steel for PFP coating
  • Application of Passive Fire Protection (PFP)
  • On-site blasting activities
  • On-site preservation and painting activities
  • Repair of assembly damage
  • Touching up welds and connections
  • Final finishing of preservation and PFP systems after assembly
  • Quality checks in accordance with project specifications

Challenges

The work took place at one of the most secure and safety-critical industrial sites in the Netherlands. Within the GATE Terminal, very high standards apply regarding safety, quality, and the environment. All work was carried out in accordance with applicable safety procedures, work permits, and quality regulations, with safe execution remaining the central focus throughout.

In addition, the project required perfect coordination between the work in our blasting and coating shop and the execution on site. Through the deployment of both our shop and our mobile execution teams, all work could be planned and executed efficiently, without compromising on quality or safety.

Result

With the combination of shop preservation, on-site blasting and preservation work, and specialist PFP applications, NL Protect has made a comprehensive contribution to the realization of this new LNG storage tank. The project was executed in accordance with the highest quality and safety standards and has resulted in a durably protected coating system that meets the stringent requirements set within the international LNG industry.

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